FDA-Device2026-07-08Class IPROCESSING DEFECT

Insulet Omnipod 5 Pods recalled for insulin leakage risk due to manufacturing defect

OTHERNationwide distributionMedical devices

What this means

Some Omnipod 5 insulin pump pods have a manufacturing defect in the soft cannula (the small tube that delivers insulin) that can cause insulin to leak outside the pod instead of being delivered into the body. This under-delivery of insulin can lead to high blood sugar levels. In severe cases, prolonged high blood sugar can result in diabetic ketoacidosis or other serious complications.

  • Check if your pod model and lot number match the FDA recall list (available at fda.gov).
  • Contact Insulet Corporation for instructions on obtaining replacement pods.
  • Monitor your blood glucose levels closely and watch for signs of high blood sugar.
  • If you experience unexplained high blood sugar readings, contact your healthcare provider immediately.
The agency's original wording
Hazard

External soft cannula damage during manufacturing that results in insulin leaking around the Pod instead of being delivered to the user regardless of basal or bolus delivery. The primary failure mode is pump under-delivery due to loss of insulin to an external leak. If insulin is not delivered properly, users may experience high blood glucose levels due to under-delivery of insulin. In the most severe cases, prolonged and persistent high blood glucose levels can lead to diabetic ketoacidosis (DKA), hyperglycemic hyperosmolar syndrome (HHS), or even death.

Intended for
All ages (0 months and older)
Illnesses reported
None reported
Sold states
Worldwide distribution - US Nationwide and the countries of Austria, Australia, Belgium, Canada, Switzerland, Germany, Denmark, Finland, France, UK, Greece, Israel, Italy, Kuwait, Leichtenstein, Netherlands, Norway, Saudi Arabia, Sweden and Turkey.
Affected count
4,936,056 units
Manufactured in
50 & 100 Nagog Park, N/A, Acton, MA, United States
Products
Omnipod 5 Pods. Includes the below Model/REF Numbers: 1. POD-OMNI-I1-6720. 2. POD-OMNI-I1-6220. 3. OMNI-I1-6729 (10-Pack), OMNI-I1-6720 (Single Pod). 4. OMNI-I1-6220. 5. OMNI-I1-6720. 6. BLE-H1-529 (10-Pack), BLE-H1-520 (Single Pod).

Official notice

https://www.accessdata.fda.gov/scripts/ires/index.cfm?Product=Z-2603-2026

More Insulet recalls

Want us to check the next one for you?

We read every CPSC, FDA, USDA, and NHTSA notice and email you a plain-English Sunday brief covering your household — free, no credit card. Or upgrade to as-it-happens alerts for the brands you actually own.

Free · One email a week · Unsubscribe anytime